small flight case with silver corners

Custom Foam Fitting

Foam is custom cut for your needs. We have an extensive library of designs for audio-visual equipment but if your items are new to us we can (by prior arrangement) visit you to measure the equipment or you can bring it to our works. Alternately we can work from your own drawings.

Our CNC router and experienced staff mean we can produce almost any shape you require.

We use three different types of foam:


Additional corner protection for your Lemsford Case can be provided using our plastic corners or metal ball corners.

stack of cases using yellow corners Silver corner with white insert

Our plastic corners (Mark 2) use our own exclusive design and incorporate an optional insert to allow for stacking of cases and also to provide a unique mix'n'match colour style to your cases.

The plastic corners are available in the following colours:

Blue Mark 2 Plastic corner
  • Silver (light grey)
  • Red
  • Orange
  • Yellow
  • Blue
  • Black
  • Green
  • White
  • Purple

Metal ball corners are available as zinc plated (silver) or black painted Zinc plated metal ball corner closeup Black painted metal ball corner closeup

recessed twist catch small surface mounting catch


We use a variety of high quality catches, including many from the industry leader Protex Fasteners. These range from simple surface mount catches to chrome plated recessed twist catches.